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07 Jun 23, 00:59 am
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General Maintenance, Servicing, and Mechanical / Re: Problems starting engine when hot - any troubleshooting tips?« Last post by AKxx70 on Yesterday at 01:25:35 am »The trouble with hot engine start has come back
![]() There are two fairly crude methods to test operation of O2 sensors without having test computers - one is when the sensor is removed and the other with the sensor in-place. Both methods require the sensor cable to be disconnected and external "12V" is supplied to the heater (two white wires). A DC voltmeter is used to monitor voltage generated by the sensor element itself (the other two wires). The voltage should change when the amount of oxygen around the sensor changes. The sensor should be hot and its voltage stabilised prior to starting the test (takes about 2-3 min) Update: Just reading about Narrowband vs Wideband types of sensors and wondering if the above methods are applicable to wideband sensors or not? Method 1: Sensor has been taken out from the exhaust. Use a burning candle in a jar covered with a lid. Wait until the candle burns out all oxygen in the jar and can no longer burn, then quickly put the sensor in the jar - the voltage should jump up due to the lack of oxygen in the jar. Take the sensor out of the jar and the voltage should drop back to the initial value in a few seconds. Method 2: When testing the sensor in-situ just twist the throttle and see if the sensor reacts with a change of its output voltage. My test results were: - Method 1: the sensor was generating about 0.95V and this output has not changed at all when the sensor was inserted in the jar. - Method 2: the sensor was generating less voltage (due to heat dissipation, perhaps.. ![]() (Observation: when the "12V" is disconnected from the heater the sensor voltage slowly goes back to zero in less than a minute. The DC through the heater element was about 0.7A so the resistance of the heater element was about 12.5V / 0.7A = 18 Ohm approx.) The sensor is fairly new (12K miles on the odo) and it did not look dirty. I sprayed carbs cleaner into the sensor's little holes and also left it to soak in the carbs cleaner overnight. Dried and re-tested in the morning and there was no difference whatsoever. Looks like it is a faulty sensor after all. I fitted the O2 sensor eliminator plug as a test (which is just a 320 Ohm resistor simulating the sensor heater and an open circuit for the sensor element) and I saw no difference in engine operation, idle or when riding. Not sure what to think about the 320 Ohm resistor compared to the 18 Ohm resistance of the real heater. The behaviour is now quite consistent: the engine starts almost instantly when cold. And it almost never starts straight away when hot, but usually requires one or two "dry" start attempts (with throttle fully open and fuel supply cut) before starting normally again. I read somewhere that the ECU would ignore the O2 sensor readings during the engine start and would initially run in the open loop mode when idling until the engine gets hot. But what if the engine is already hot? Would the faulty O2 sensor (or the lack of it) make the mixture too rich and cause engine flooding? And another observation: I read that the heater should heat the sensor up to 600F (300C) or more for narrowband or 1000F (500C) or more for wideband types. Mine did not feel that hot when heated because I could touch the sensor body near the cable end with my bare hand. 13
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by AKxx70 on 05 June, 2023, 11:51:58 pm »I replaced the original exhaust on my Mk2 with an aftermarket one, removed the servo motor and used a Healtech servo eliminator plug (Exhaust Servo Eliminator (ESE) - ESE-H02). Worked a treat.
I also removed the servo motor bracket and the counter-balance weight plate on the opposite side of the exhaust. If you still have the stock exhaust you would probably want to check that the exhaust valve is remaining in the fully open position. (this is just a wild guess though). 14
New Members / Hi !« Last post by mikehave on 05 June, 2023, 11:02:26 pm »Hello, Mike from South Cheshire. I have a Triumph Scrambler 900, looking to add a CBF1000 as I have fond memories of my old CB750FB bike back in the day ! I know that doesn't make much sense but there you go !
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General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by abtx on 05 June, 2023, 09:39:45 pm »16
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by Art on 05 June, 2023, 05:32:02 pm »Time to get down and dirty and check those codes. If I was a gambling man I'd suspect a fuel or ignition systems fault to be the root cause of a rough idle. When lifting the petrol tank to check the codes check for any inlet air leaks while you're there. Did someone mention that this was Phild's old SC64 (VO62NZU) the one with the failed exhaust servo? If so I'm wondering... have a read here The downside of taking on a low mileage motorcycle that's barely turned a wheel since pre-Covid times, 4 years? 17
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by abtx on 05 June, 2023, 04:31:57 pm »If it sounds right that's good. It doesn't sound smooth, if you know what I mean, so my thought was maybe there was something wrong on low revs. Possibly a misfire. Other bikes I had, mind you a 125cc and 500cc (or whatever the CBX has) sounded smoother on idling. My rev counter is moving ever so slightly when idling. Just wanting to check if this is normal. If it isn't then it might be related. I'm just guessing here though. I've not done the codes just yet, back to work this week, if I don't manage before I'll have a go next weekend and probably kill two birds with one stone and get a USB cable hooked up to the battery. 18
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by abtx on 05 June, 2023, 04:24:31 pm »19
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by Art on 05 June, 2023, 06:58:28 am »Sounds about right, what's your concern? "without lifting the tank" ?! RTFM - Lift and support the fuel tank (page 3-6) "Mine (DLC) was wrapped in insulation tape" ?! Sounds as if someone had a little modbodge going on there. That's a reassuringly expensive jumper cable, especially when you should be lifting the petrol tank as part of the 8,000 mile service anyway and what if it gets inadvertently switched and shorts the SCS line to chassis ground while running or attempting to run the engine will there be anything more than a false MIL? Speaking of the MIL and getting back on topic what stored DTC's did you retrieve? 20
General Maintenance, Servicing, and Mechanical / Re: PGM-FI light on« Last post by AKxx70 on 04 June, 2023, 08:37:22 pm »It can be quite a task to locate that DLC connector on SC64 without lifting the tank. Mine was wrapped in insulation tape and it took me a while to figure out its location and how to pluck it open :) To make it futureproof I bought a plug with a switch on a cable lead: https://www.ebay.co.uk/itm/283741177977 and run that cable up so the switch is accessible from under the rider's seat - this made future diagnostics much easier. |